Head of Quality
Quality Assurance
London, UK
What you'll do
- Build and lead Hypersonica’s UK quality function across design, supply chain, manufacturing, assembly, test, and production.
- Design and implement a lean, scalable Quality Management System from zero, aligned to AS9100 and relevant defence quality requirements.
- Own the pathway to AS9100 certification, including gap assessment, process architecture, documentation, internal audits, management reviews, corrective actions, and certification readiness.
- Define the minimum credible quality controls required for prototype, development, qualification, and production hardware, increasing rigour as the programme matures.
- Embed quality into engineering and operations from the outset, ensuring requirements, design decisions, change control, verification evidence, and build records remain clear and traceable.
- Own nonconformance, MRB, concessions, deviations, CAPA, and root-cause processes, ensuring issues are contained quickly and permanently resolved.
- Build the supplier quality operating model, including supplier selection, qualification, quality agreements, audits, first article inspection, incoming inspection, performance management, and corrective action.
- Establish product and process quality controls across manufacturing and assembly, including inspection plans, critical characteristics, special processes, calibration, measurement systems, and configuration traceability.
- Define and lead quality readiness gates across design reviews, production readiness reviews, first article inspection, test readiness, and flight readiness.
- Act as the senior quality authority during high-consequence decisions, balancing programme speed with evidence, traceability, and product integrity.
- Build audit-ready systems by default, ensuring evidence exists because it supports delivery rather than because someone may ask for it later.
- Lead engagement with customers, certification bodies, auditors, suppliers, and defence stakeholders on quality matters.
- Create concise quality metrics that leadership actually uses, including NCR cycle time, escape rate, supplier quality, first-pass yield, audit findings, CAPA closure, and recurring defect trends.
- Build and lead the future UK quality team, defining the required capabilities across design quality, supplier quality, manufacturing quality, and quality systems.
- Establish a culture where quality is owned by everyone and the quality function enables engineering rather than policing it.
Who you are
- A senior quality leader with substantial experience in aerospace, defence, complex hardware, or another high-consequence engineering environment.
- Proven at building or fundamentally reshaping a Quality Management System, ideally through AS9100 implementation or certification.
- Experienced across the full product lifecycle, from requirements and design through supplier manufacture, assembly, test, qualification, and production.
- Deeply familiar with AS9100 and practical aerospace or defence quality expectations, including configuration control, traceability, nonconformance, CAPA, FAI, supplier quality, and audit readiness.
- Comfortable operating across design quality, supplier quality, and manufacturing quality rather than being confined to one narrow area.
- Proven at handling serious quality escapes, leading containment and root-cause analysis, and driving corrective actions to permanent closure.
- Credible with senior engineers, programme leaders, manufacturing teams, suppliers, customers, and auditors.
- Able to distinguish between controls that protect product integrity and process that exists only because it has always existed.
- Strong at building simple, usable systems that teams follow under pressure.
- Experienced qualifying and managing suppliers producing flight-critical, safety-critical, or tightly controlled hardware.
- Comfortable making hard calls when schedule pressure conflicts with evidence, traceability, or product conformity.
- Hands-on by default. You are prepared to be on the shop floor, in design reviews, at supplier sites, and inside investigations when the programme needs it.
- Calm, decisive, and commercially aware, with the judgement to keep hardware moving without normalising risk.
- Experience with AQAP, MoD quality requirements, composite manufacturing, special processes, or missile systems is highly valuable but not essential.
- Experience working with hazardous materials, explosives, energetic materials, or other major-hazard environments would be an advantage, but is not essential.
- Motivated by building a quality function from zero where the standard directly determines whether hardware is accepted, tested, and flown.
Security and eligibility requirement
- Due to the nature of the work with the UK MoD, applicants must be a British Citizen, or a dual national holding British citizenship, and eligible for UK Security Clearance and, where required, Developed Vetting.
What we offer
A mission driven environment with the opportunity to work on one of Europe’s most consequential defence challenges, with direct impact on sovereign capability and security.
Daily collaboration with top experts across engineering, operations, and defence, with real opportunity to learn from the best, contribute, and grow.
High ownership and autonomy; no time tracking, no micromanagement, just clear objectives and accountability for outcomes.
A fast paced environment where good ideas are implemented quickly, and feedback from test and flight drives real decisions.
A culture that values clarity, integrity, and excellence, and supports people who take initiative and push boundaries responsibly.
Competitive compensation and real share options aligned to responsibility and impact, not tenure or hierarchy.